February 10, 2012

How to Replace the Brushes in a Porter-Cable Pancake Compressor

For many crafters and tool users, a good air compressor is a key factor in ensuring the advance and ability of our work. This also means that our responsibility to our air compressors and their condition is equally important, and is, perhaps, the most integral tool in enhancing the longevity of our equipment and what we do and create with it.

Fortunately, this responsibility is not as daunting as it may sound. In fact, air compressor maintenance and fix is relatively uncomplicated when you arm yourself with a few facts and a few uncomplicated steps. Take replacing your compressor's brushes for example, this course is both uncomplicated and totally imperative to the vitality of your compressor. And yet, with the following few steps, you can replace the brushes in your compressor with perfect, expert ease.

Before starting this fix procedure, though, it is extremely important to disengage and unplug your air compressor. You must aslo ensure the tank is entirely bled of air pressure. This keeps you, as well as your compressor, more protected from injury or damage while repair.






It is also important to note that you must all the time replace your brushes in pairs. Regardless the good-looks of one brush, if one is worn or broken, you must all the time replace both brushes as a set. Oh, and please don't underestimate the value of your owner's manual. Read it, make it your friend, and bask in your new-found knowledge.

Okay. Now, to begin, you must first take off the compressor shroud, or the casing that contains the tool's motor. To do this, naturally unscrew the screws retention the thing together (these are ordinarily set fairly deep into the shroud) and pull the shroud apart separating it at its split down the middle. Set the shroud and screws aside safely.

Next naturally find the brushes, there will be one brush on each side of the armature. Disconnect the brush lead terminal, or, the wire connector attached to each brush, of the brush you're presently replacing. Very determined move the spring away from the brush ensuring you don't damage its springiness, get a hold of the first brush's lead, and take off it from its holder.

Carefully slide the new brush into the brush-holder in the same orientation the old was removed. Manufacture positive the spring rests against the brush, replace the spring as delicately as you moved it aside. Next, reconnect that brass terminal ensuring it attaches in the same manner as prior to its disconnection.

Next, naturally repeat the above steps with the second brush, determined and securely replace the shroud, and you and your compressor should be all set. Before you go rolling to the next job or project, though, reengage to compressor and give the thing a minor test-run to ensure your brushes are Manufacture faultless and permissible connections. If the compressor doesn't run smoothly, take off the shroud once more and retrace your steps to make positive each brush is Manufacture a permissible connection. If you can't isolate the problem, it is best to quickly take your compressor to an authorized service town for a more appropriate inspection.

How to Replace the Brushes in a Porter-Cable Pancake Compressor

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